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Manufacturing Facility |
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LPIL is a dedicated
company with a wide range of expertise
in producing PVC, PP, PE, HDPE, HIPS,
GPPS and ABS sheets.
Since beginning, we’ve relied on our
resources - both facilities and people to
grow in the field of plastic sheets
manufacturing. Our modern manufacturing
facility spread over 4,68,000 sq. ft.
uses contemporary technology for raw
material handling, manufacturing,
transportation, slitting and packaging
of finished goods products in a
manner that
respects the needs and concerns of our
valued customers, employees and the
community.
It also boasts of modernized quality
control lab equipped with testing
facilities according to international
standards.
We manufacture::
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Rigid PVC Sheets/ Films through
Calendaring
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PP, PE, HIPS, GPPS & ABS Sheets
through Extrusion
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Calendaring is one
of the most versatile processes for
manufacturing high-quality films &
sheets in large volumes. Process is
mainly used for producing Polyvinyl
Chloride (PVC) films and sheets.
Calendaring process helps in making
surface treatment like embossing and
enhancing physical properties of films
by stretching them as per requirement.
Our manufacturing facilities are
equipped with modern and hi-tech
calendaring units with very precise
temperature, speed and pressure control
systems which results in high quality
production. |
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Raw material handling is the most
crucial part in film making process
through calendaring. At LPIL, our engineers make sure
that all formulations (additions of
stabilizers, lubricants, impact
modifiers and processing aids) are made
according to customer requirements and
appropriate measures are taken while
handling the materials ensuring that
final product is free of dust particles
and any other contaminations.
Compounding is done in continuous
mixers. The dry blend is force-fed into
the extruder. Uniform compounding
provides for minimal heat history and
consistent feed rate, color, gauge, and
surface. |
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Several types of
calendaring rolls configurations are
used to manufacture Rigid PVC film
worldwide. Our production units consist of one
inverted L and one M-type calendar.
These calendaring configurations are
highly recommended for manufacturing of
Rigid PVC sheets. These calendars are
PLC controlled; operate at different
precisely controlled temperatures and
speeds. |
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The embossing unit
is used to imprint special features on
the film. Special effects/textures can
be produced by applying a variety of
surfaces on the embossing roll.
Extrusion
Extrusion is a
continuous process by which a
thermoplastic material is melted and
extruded through a flat die onto a chill
roll, where it is quenched and
re-solidified. The resulting sheet is
cut off into custom sizes after passing
through haul off unit. |
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